In an era where stable electricity supply is crucial for economic growth, South Africa's Medupi Power Station plays a vital role in keeping the lights on. However, maintaining operations at a remote, high-output power station like Medupi requires more than just generating electricity—it also demands reliable communications infrastructure to ensure seamless coordination, monitoring, and maintenance.

This is where Fusion’s SD-WAN solution steps in, providing rock-solid connectivity for contractors working onsite by optimising wireless backhauls and ensuring uninterrupted critical communications.

Medupi Power Station | A Pillar of South Africa’s Energy Grid

Medupi Power Station, located near Lephalale in Limpopo, is one of the most ambitious power projects in South African history. With a planned capacity of 4,764MW, it is one of the largest dry-cooled coal power stations in the world and a key component of Eskom’s plan to stabilise the national grid.

🔹 The station consists of six generation units, each producing approximately 794MW of electricity.
🔹 Medupi was designed to help alleviate South Africa’s energy crisis, but its operations are highly dependent on efficient communication between contractors, engineers, and control centres.
🔹 Due to its remote location, traditional fibre connectivity is not available on-site, making wireless backhaul the primary means of communication.

Given its importance to South Africa’s energy security, any downtime at Medupi—even from something as simple as a network failure—could have widespread consequences.

The Connectivity Challenge at Medupi

Operating a massive power station like Medupi requires seamless connectivity for:

✅ Onsite Contractors – Engineers, maintenance teams, and external vendors rely on remote access to critical systems and cloud services.
✅ SCADA and Telemetry – Monitoring systems need a stable network to transmit real-time performance data.
✅ Security and Surveillance – Cameras, sensors, and alarm systems depend on reliable internet to function effectively.
✅ Coordination with Offsite Teams – Medupi must communicate with Eskom’s regional control centres to manage load distribution and maintenance schedules.

Since Medupi is located far from major urban centres, fibre is only available in the nearest town. To bridge this gap, a wireless backhaul is used to link the power station to the town’s fibre network. However, this presents challenges:

🔴 Unstable Wireless Performance – Wireless backhauls are prone to latency, packet loss, and congestion during high usage periods.
🔴 Failover Limitations – A single wireless link is a single point of failure, while a basic load balancer does not provide seamless failover.
🔴 Performance Variability – Wireless networks can fluctuate in quality due to interference, weather conditions, and distance from fibre nodes.

Without a smart traffic management solution, these issues can cripple critical communications at the power station.

Fusion’s SD-WAN | The Solution for Reliable Connectivity at Medupi

To address these challenges, Medupi contractors use Fusion’s SD-WAN to intelligently manage multiple backhauls, ensuring uninterrupted and high-quality connectivity.

How Fusion’s SD-WAN Optimises Medupi’s Network

🔹 Aggregates Multiple Links – Instead of relying on a single wireless link, Fusion’s SD-WAN bonds multiple connections for greater reliability and bandwidth.
🔹 Real-Time Packet Steering – Traffic is dynamically routed over the best available link based on performance metrics such as latency, packet loss, and jitter.
🔹 Seamless Failover – If one wireless link becomes unstable or fails, the SD-WAN automatically shifts traffic to an alternative path without session drops.
🔹 Bandwidth Optimisation – Ensures mission-critical traffic (such as SCADA data and remote access for engineers) always gets priority, while less critical traffic (such as software updates) is shaped to prevent congestion.
🔹 Intelligent MTU Management – The SD-WAN runs an hourly MTU test between the data centre and edge, preventing last-mile fragmentation issues that commonly affect wireless and satellite links.
🔹 Centralised Visibility – Medupi’s IT team can monitor network health and traffic flows in real-time via Fusion’s Illuminate portal, allowing for proactive troubleshooting.

With these capabilities, Fusion’s SD-WAN transforms unreliable wireless backhauls into a stable, business-grade network—ensuring contractors and control systems at Medupi remain connected 24/7.

Wrapping up with the Bottom Line | Uninterrupted Critical Communications for Medupi

At a facility as critical as Medupi Power Station, downtime is not an option. Without a stable network, remote monitoring, maintenance coordination, and operational safety are all at risk.

By deploying Fusion’s SD-WAN, Eskom’s onsite contractors at Medupi now have:

✅ A reliable, bonded internet connection that optimises wireless backhauls.
✅ Seamless failover, ensuring zero downtime during link failures.
✅ Better performance for critical applications, thanks to intelligent traffic shaping.
✅ Real-time monitoring and diagnostics, preventing network issues before they impact operations.

With Fusion’s SD-WAN, Medupi can focus on generating electricity—without worrying about connectivity failures slowing down operations.

For any mission-critical site, whether it’s a power station, mining operation, or remote industrial facility, Fusion’s SD-WAN delivers the high-availability networking needed to keep operations running smoothly. 🚀

🔌Powering Critical Communications | How Fusion’s SD-WAN Supports Eskom’s Medupi Power Station ⚡