Characteristics of temperature sensors

ampheoampheo
3 min read

Temperature sensors measure thermal energy and convert it into an electrical signal (voltage, resistance, or digital output). Their performance depends on several key characteristics:


1. Key Parameters of Temperature Sensors

CharacteristicDescriptionImportance
Temperature RangeMinimum and maximum measurable temperatures (e.g., -55°C to +150°C for a DS18B20).Determines suitability for extreme environments.
AccuracyDeviation from the true temperature (e.g., ±0.5°C for a high-precision sensor).Critical for medical, industrial, and scientific applications.
ResolutionSmallest detectable temperature change (e.g., 0.0625°C for a 12-bit ADC).Affects fine-grained monitoring.
Response TimeTime to reach 90% of the final reading (e.g., 5s for an NTC thermistor in air).Important for dynamic environments.
LinearityHow closely the sensor follows a straight-line response (e.g., RTDs are highly linear).Simplifies calibration.
Stability & DriftLong-term consistency (e.g., RTDs drift less than thermistors over time).Crucial for long-term deployments.
Output TypeAnalog (voltage/resistance), digital (I2C/SPI), or PWM.Determines interface complexity.
Power ConsumptionEnergy usage (e.g., thermocouples are passive, while digital sensors need power).Key for battery-powered systems.
Self-Heating EffectHeat generated by the sensor itself (affects accuracy in low-power applications).Must be minimized in precision setups.

2. Comparison of Common Temperature Sensor Types

Sensor TypePrincipleRange (°C)AccuracyProsCons
ThermocoupleSeebeck effect (voltage generation)-200 to +2300±1–5°CWide range, rugged, no power neededLow accuracy, requires cold-junction compensation
RTD (Pt100/Pt1000)Resistance change (platinum wire)-200 to +850±0.1–1°CHigh accuracy, stable, linearExpensive, slow response
Thermistor (NTC/PTC)Resistance change (ceramic/polymer)-50 to +150 (NTC)±0.1–5°CHigh sensitivity, cheap, fastNon-linear, limited range
Digital (DS18B20, LM75)On-chip ADC + serial interface-55 to +125±0.5°CEasy interfacing, calibratedSlower than analog, needs power
Infrared (IR) SensorMeasures thermal radiation-40 to +300+±1–5°CNon-contact, fast, long-rangeAffected by emissivity, expensive

3. Selection Criteria for Temperature Sensors

  1. Environment

    • Harsh conditions? → Thermocouples or RTDs.

    • Low-power IoT? → Digital sensors (DS18B20).

    • Non-contact? → IR thermopiles.

  2. Precision Needs

    • Lab-grade? → RTD or precision thermistor.

    • General-purpose? → Thermocouple or digital IC.

  3. Response Time

    • Fast changes? → Thin-film RTD or NTC thermistor.

    • Steady-state? → Slower but stable sensors.

  4. Cost & Complexity

    • Budget-friendly? → NTC thermistors.

    • Industrial? → RTDs or thermocouples.


4. Practical Applications

  • Thermocouples: Industrial furnaces, jet engines.

  • RTDs: Medical devices, precision lab equipment.

  • NTC Thermistors: Consumer electronics (battery temp monitoring).

  • Digital Sensors (DS18B20): Home automation, weather stations.

  • IR Sensors: Human detection, automotive, manufacturing.


5. Calibration & Compensation

  • Thermocouples: Require cold-junction compensation (CJC).

  • RTDs: Need 3/4-wire connections to cancel lead resistance.

  • Thermistors: Require Steinhart-Hart equation for linearization.

  • Digital Sensors: Often factory-calibrated (e.g., TMP36, LM35).


Conclusion

Choosing the right temperature sensor depends on:
Required range and accuracy
Response time and stability
Interface (analog/digital)
Cost and environmental conditions

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