Carbon Disulfide Production Cost Analysis Report by Procurement Resource

Procurement Resource, a global leader in procurement intelligence and cost modeling, proudly presents its latest Carbon Disulfide Production Cost Report. This detailed report offers a thorough exploration of the economic, technological, and operational parameters associated with the manufacturing of carbon disulfide (CS₂). Aimed at investors, industry professionals, procurement planners, and entrepreneurs, the report provides key data points to support informed decision-making in the specialty chemicals sector.

Carbon Disulfide: A Vital Industrial Solvent and Intermediate

Carbon Disulfide (CS₂) is a colorless, volatile, and highly flammable liquid with a characteristic ether-like odor. A key building block in chemical manufacturing, it is used widely as a solvent, reactant, and intermediate in several industrial processes.

Primary Applications:

• Viscose Rayon and Cellophane Production

• Rubber Industry as a solvent for sulfur and other substances

• Agricultural Chemicals including fumigants and pesticides

• Pharmaceuticals and Organic Synthesis

• Carbon Tetrachloride and Thiuram Disulfide Manufacturing

Its unique chemical reactivity and solvent properties make carbon disulfide indispensable in both legacy and emerging chemical industries.

Purpose and Scope of the Production Cost Report

The Carbon Disulfide Production Cost Report delivers comprehensive coverage on:

• Raw material requirements and pricing dynamics

• Production processes and associated cost breakdowns

• Technology, infrastructure, and equipment needs

• Utility consumption and operating parameters

• Economic modeling, including ROI and payback period

• Sustainability trends and regulatory compliance

The report is designed to serve businesses ranging from start-ups to established manufacturers seeking to expand or optimize their carbon disulfide production capabilities.

Market Overview and Demand Outlook

Market Drivers:

• Growth in textile fibers like viscose rayon

• Demand for agricultural fumigants in developing regions

• Expanding rubber processing industry in Asia-Pacific

• Rising applications in organic synthesis

Key Geographies:

• Asia-Pacific: Dominates global production due to demand from rayon manufacturers in India and China

• Europe: Focuses on sustainable substitutes and regulatory-compliant CS₂ use

• North America: Utilized in controlled quantities for specialty chemical synthesis

The report provides a regional analysis of supply chains, consumption trends, and environmental policies impacting carbon disulfide production.

Raw Materials and Price Analysis

Core Raw Materials:

1. Sulfur (S)

2. Carbon (C) — typically in the form of coke or charcoal

The key reaction:
C (coke) + 2S (sulfur) → CS₂ (carbon disulfide)

Raw Material Pricing Trends:

• Sulfur: A byproduct of oil and gas refining, its prices fluctuate based on crude oil output and global demand for sulfuric acid.

• Coke/Charcoal: Availability and cost are tied to metallurgical industries and regional coal production dynamics.

The report includes detailed historical pricing data and supplier benchmarking across North America, Europe, and Asia.

Carbon Disulfide Process

The industrial process primarily used for CS₂ production is high-temperature direct synthesis, involving the reaction of vaporized sulfur and carbon in a closed furnace.

Process Steps:

1. Raw Material Pre-treatment: Purification of sulfur and crushing of coke/charcoal.

2. Reactor Phase: The reaction is conducted in a horizontal refractory-lined retort furnace at around 800–1000°C, where carbon reacts with sulfur vapor to form carbon disulfide.

3. Condensation and Purification: CS₂ vapors are condensed and then distilled to remove impurities.

4. Storage and Packaging: The purified CS₂ is stored in stainless steel or carbon steel tanks under inert atmosphere due to its flammable nature.

The report provides mass balance, energy consumption, and by-product recovery analysis.

Equipment and Technology Requirements

Major Equipment:

• High-temperature retort furnaces

• Sulfur vaporizer systems

• Heat exchangers and condensers

• Distillation columns

• Gas scrubbing systems

• Storage tanks with explosion-proof fittings

Automation & Safety:

Given the flammability and toxicity of CS₂, the report includes recommended automation controls, gas monitoring systems, and fire suppression technologies.

Capital expenditure varies based on plant capacity—benchmarked at low (10 TPD), medium (50 TPD), and high-scale (100+ TPD) production levels.

Utility, Infrastructure, and Operating Needs

Infrastructure:

• Reactor and furnace facility

• Cooling water and steam systems

• Waste heat recovery units

• Fire-safe control rooms and buffer zones

• Effluent and air emission treatment units

Utilities:

• Electricity for pumps, fans, and control systems

• Fuel (natural gas/coal) for furnace operation

• Cooling water for condensers and distillation

• Nitrogen or inert gas for storage safety

Utility intensity is benchmarked per metric ton of CS₂ produced, with cost variability based on energy prices and local tariffs.

Labor and Manpower Requirements

Typical staffing includes:

• Chemical Engineers and Plant Managers

• Reactor/Furnace Operators

• Safety and Hazardous Material Specialists

• Maintenance Crew and Quality Analysts

The report includes labor cost modeling across major manufacturing hubs and insights into required certifications and training for CS₂ plant workers.

Compliance and Safety Considerations

Due to the flammable, explosive, and neurotoxic nature of carbon disulfide, strict regulatory adherence is vital.

Compliance Standards:

• OSHA and NFPA standards in the US

• REACH and CLP regulations in the EU

• CPCB and PESO approvals in India

Safety Measures:

• Explosion-proof electrical fittings

• Double-sealed pipelines

• Continuous gas leak detection systems

• Fire-resistant PPE and emergency protocols

The report details risk mitigation strategies and plant design best practices for CS₂ production.

Financial Analysis and Cost Breakdown

Capital Investment (CAPEX):

• Land and construction

• Equipment and installation

• Licensing, permits, and EHS approvals

• Working capital and commissioning costs

Operating Costs (OPEX):

• Raw materials (sulfur, carbon)

• Energy and utilities

• Labor and maintenance

• Waste management and compliance

Unit Production Cost:

Ranges from USD 700–1200 per metric ton, depending on raw material prices, energy efficiency, and regional regulatory burden.

ROI, Profitability, and Investment Metrics

The report includes:

• Return on Investment (ROI) projections for 3, 5, and 10-year periods

• Breakeven analysis based on volume and selling price

• Payback period modeling under different cost and demand scenarios

• Sensitivity analysis for sulfur and fuel cost fluctuations

With rising demand in Asia and tight environmental regulations globally, CS₂ production can be highly profitable under compliant and efficient operations.

Sustainability and Green Trends

As environmental scrutiny increases, manufacturers are exploring:

• Sulfur recovery units (SRU) to reduce emissions

• Waste heat recovery to improve energy efficiency

• Carbon-neutral coke alternatives for decarbonization

• Closed-loop production with solvent recovery systems

The report outlines upcoming green initiatives, carbon offset potential, and funding opportunities for sustainable CS₂ production.

Request a Free Sample Report

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Get your free copy of our comprehensive production cost report and start planning with confidence.

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Why Choose Procurement Resource?

Procurement Resource empowers businesses with:

• Accurate, data-driven production cost reports

• Industry insights for procurement and investment planning

• Regional benchmarking and market intelligence

• End-to-end support for plant setup, feasibility studies, and expansion

With extensive databases, expert analysis, and a global client base, we deliver value-focused, future-ready insights.

Contact Information

Company Name: Procurement Resource
Contact Person: Ashish Sharma (Sales Representative)
Email: sales@procurementresource.com
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